Nexus Additive
AI-powered Quality Assurance for Metal 3D Printing
About us
Nexus Additive is transforming industrial manufacturing by tackling the most critical barrier in metal 3D printing: the prohibitive cost of part qualification. Our proprietary AI technology stack combines real-time process monitoring with predictive intelligence, dramatically accelerating the qualification process. Built on breakthrough research from leading institutions and validated on production systems, our technology targets qualification cost reductions of over 50% while ensuring consistent, traceable quality. We're enabling manufacturers across aerospace, medical, and energy sectors to unlock the full potential of additive manufacturing at scale.
Problem
Up to $15M investment required to qualify a single material, with thousands of components tested
New material qualification
30-50% of part costs are dedicated to post-processing inspection methods like X-ray CT
Post-process inspection
Traditional inspection methods struggle to detect defects in large components
Uninspectable parts
Technology
Our AI platform seamlessly integrates with your existing factory equipment - no additional hardware required. By connecting directly to your machines' sensors, we create real-time digital twins of components, giving you instant visibility into production quality.
Contact Us
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